Jan. 23, 2025
On December 21, 2023, representatives of Taiwan TSG Group TMP Steel visited Tianjin Yinfeng. After the field visit, the representative Liang Zhilong team comprehensively considered the company's strength, product quality, production technology, patent advantages, service level and other factors, and finally determined Tianjin Yinfeng as their supplier, purchased a total of 4 sets of CNC intelligent cold-rolled ribbed steel production equipment, 4 sets of intelligent mesh welding machine, 1 set of digital twin intelligent production software (shared by 4 production lines), 2 sets of AGV rail electric flat car (shared by 4 production lines), a total of 4 production lines.
The 4 production lines monthly production capacity of 5000 tons (design basis: mesh size length 6 meters * width 2.4 meters, wire diameter 7*7/150*150 up to 1200 tons, wire diameter 9.5*9.5/150*150 up to 1800 tons, wire diameter 12*12/150*150 up to 2000 tons). The maximum welding capacity of bar diameter is 16*16mm, and the bar spacing is adjustable. Calculation of production capacity (based on daily working hours of 16*26 days). Including cross-workshop rail trolley and production line surrounding supporting equipment.
TSG Group is one of Taiwan's Top 100 Groups in 2022 certified by China National Credit Bureau (CRIF), and is also the first comprehensive group in China covering four industries and twelve fields, covering four industries: "steel", "Netcom", "chemical green energy" and "health sports". Its industries include carbon steel, special steel, fasteners, aerospace, Netcom, communication engineering, environmental protection, petrochemical, biotechnology, health and leisure, sports events and service industries. At present, the Group has 16 stock listed companies at home and abroad. In the steel sector, it is currently the world's most complete layout of the bar line steel group, but also the largest consistent electric furnace steelmaking group in China, which covers five sub-groups, and has six stock listed cabinet companies.
(The above is the model diagram, the actual supply mill stress relief position and take-up part are covered)
The cold-rolled ribbed steel bar production line is to form ribbed steel bar with three sides with crescent on the surface of hot-rolled coil steel bar by cold rolling. Tianjin Yifeng Company has successfully developed the production of ribbed steel bar with three sides by studying the advantages and disadvantages of cold rolling process equipment at home and abroad. From pay-off, steel bar rolling, strength control, extension regulation, measuring, automatic flattening, three-sided embossing, coil winding, all automation. A full set of system equipment body, increase protection devices, improve production safety. Large size (7-16mm) specifications using vertical hydraulic rotary double station, high line pay-off, improve production efficiency and ease of operation. It can realize a variety of loading modes on the stacker and on the road.
Domestic assembly steel mesh longitudinal rib spacing is not a multiple of 50 mm, several companies in Europe and the United States produce flexible mesh welding machine, the price of more than 10 million per unit, can not achieve vertical rib spacing infinite automatic adjustment production. The flexible mesh welding machine, which is known as the lithography machine in the field of mesh welding machine, is interfered with various subjects such as machinery, electronics, software, algorithm and artificial intelligence with extremely high technical content, and several well-known companies in the world have not been successfully researched and developed. The electrodeless welding machine developed by Yifeng Company fills the gap in the world and solves the problem of manual binding of prefabricated steel mesh in China, which can save more than 40 steel processing and binding personnel.
1. The whole process of automatic production of the equipment, using human-machine interface +PLC programming controller control.
2. It can be welded, bent, reserved window, door, etc., and can automatically open holes according to the reserved window size.
3. Intelligent map recognition, direct import of CAD mesh specifications, 1 can be issued to produce 10 different specifications of mesh, convenient and fast.
4. The diameter of the steel bar and the distance between the longitudinal bars are automatically adjusted at any time without manual intervention, and the reinforcement machine is optional.
5. According to the user's power capacity, the use of one or fractional welding, flexibility.
6. Imported full digital servo motor system to ensure accurate network size.
7. The whole device can be operated by 1 person.
8. The production speed is fast, which can produce about 400 pieces of different specifications of steel bars every day.
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